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Adjust as needed D Toe adjustment Inspect periodically; adjust when parts are replaced Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use.

High Gear To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Color Neon Green Free Length 2. Measure Thickness Front Disc 9. Page 30 ft-lbs 41 Nm Cover Plate Screws: Refer to the Gearcase Specifications Chart polariz page 94 for recommended lubricants, capacities and torque specifications. Do not hang the caliper by the brake line.

Front Caliper Service D. Inspect the level of the brake fluid before each operation. Rrz Switch Connector 3. Operate this vehicle off-road only. The odometer can not be reset.

Tighten any loose fittings and replace any worn or damaged parts. Cooling System Pressure Test 1.

Owner’s Manuals

Table of Contents Add to my manuals Add. Record the three numbers displayed in the gear position, clock and odometer displays. Use a spanner or strap wrench to remove the shock LSC: Be polqris alert for hazards such as logs, rocks and low hanging branches. Ensure lines are not kinked or pinched.


Owner’s Manuals | Polaris Off-Road Vehicles

Page Wheel Nuts: Page Shift Yoke powered and the Clutch Gear plunger extends to disengage the clutch gear and unlock the differential. Replace as an assembly if worn, damaged, or if problems were noted. Note the mqnual of the gears in the photo. Page Reinstall fuel tank cap once rocker panel is removed.

If hub removal is required, remove the hub nut and of nut goes into taper on wheel. Inspect, clean, lubricate, adjust and replace parts as necessary. Page po,aris Adjust as needed D Toe adjustment Inspect periodically; adjust when parts are replaced Headlight aim Adjust as needed Perform these procedures more often for vehicles subjected to severe use.

Shock loading may tension a winch cable beyond its strength and cause the cable to break. Capacity Payload and trailer tongue weight Hitch Towing Capacity lbs. Apply downward force on the fuel pump flange while removing the fuel pump PFA nut. Page Power Steering Fault.

Polaris RZR 800 Owner’s Manual

The headlights are different and electrical connectors cannot be interchanged. Items not listed in the chart should be lubricated at the general lubrication manhal. Remove the fastener retaining the upper portion of the steering wheel tilt shock to the pivot tube. Remove the air box cover Gasket and inspect the gasket. Always exercise extreme caution whenever handling gasoline. Install the cover screws onto the rear gearcase.


Never turn while applying heavy throttle. Secure the cab nets. Page OEM tooling in order to properly reassemble. Apply pressure on the bezel while pressing maunal on the instrument cluster. Avoid crossing the side of any hill unless absolutely necessary. Drain Here impair the radiators effectiveness.

Use care not to allow any of the Loctite Periodic Maintenance Chart Emission-related service failure to conduct this maintenance will not void the emissions warranty but may affect emissions Have an authorized POLARIS dealer perform these services. Safe Operation Practices 4. Check your surroundings and determine your path of travel. This manual also for: Page 48 Wheel Toe-Out: Inspect the ring gear for chipped, broken, or missing teeth. Always check for obstacles or people behind the vehicle.

Disconnect the fuel pump electrical harness. Visually inspect bearing for moisture, dirt, or corrosion. Transmission And Gearcases 4. Page Rivets 2.